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Introduction to Sustainable Aviation Fuel (SAF)

  • Writer: Hüsnü Tolga Eyyuboğlu
    Hüsnü Tolga Eyyuboğlu
  • Mar 5
  • 3 min read

Aviation plays a crucial role in global transportation, connecting people and businesses across continents. However, the industry is also a significant contributor to carbon emissions. As the world pushes toward sustainability, Sustainable Aviation Fuel (SAF) has emerged as a promising solution to reduce the environmental impact of air travel. But what exactly is SAF, and how does it compare to conventional jet fuel?


What is SAF?


Sustainable Aviation Fuel (SAF) is an alternative to traditional jet fuel derived from sustainable sources such as plant oils, waste fats, algae, agricultural residues, or even captured CO2. Unlike fossil-based aviation fuel, SAF can significantly reduce greenhouse gas (GHG) emissions over its lifecycle, making it a cleaner option for the aviation industry.


How Does SAF Work?


SAF is chemically similar to conventional jet fuel, meaning it can be blended with fossil-based fuel and used in existing aircraft engines without modification. This makes it a "drop-in" solution that requires no changes to airport fueling infrastructure or aircraft design, ensuring a smoother transition toward greener aviation.

 

Comparing SAF and Conventional Jet Fuel


To better understand the advantages of SAF, let’s compare it with traditional jet fuel:

Feature

Conventional Jet Fuel

Sustainable Aviation Fuel (SAF)

Source

Fossil-based crude oil

Renewable & waste-based materials

Carbon Emissions

High CO2 emissions

Up to 80% lower lifecycle emissions

Compatibility

Universal in aviation

Blendable up to 50% (currently)

Energy Density

High

Similar to conventional fuel

Production Scalability

Established, large-scale

Still developing, requires scaling

Cost

Relatively low due to mass production

Higher, but expected to decrease with demand

 

Costs of Different SAF Pathways

The cost of SAF varies depending on the production pathway and feedstock used. While SAF is currently more expensive than conventional jet fuel, costs are expected to decline with technological advancements and increased production capacity. Below is a comparison of different SAF pathways and their estimated costs per ton:

SAF Production Pathway

Estimated Cost per Ton (USD)

Hydroprocessed Esters and Fatty Acids (HEFA)

$900 - $1,800

Fischer-Tropsch (FT) from Biomass

$1,200 - $2,400

Alcohol-to-Jet (ATJ)

$1,500 - $3,000

Power-to-Liquid (PtL)

$2,100 - $3,600

Waste-to-Liquid (WtL)

$1,200 - $2,700

Conventional Jet Fuel

$600 - $900

These costs remain significantly higher than traditional jet fuel. However, with policy incentives, economies of scale, and technological improvements, SAF prices are expected to become more competitive in the future.


If you really want to deep dive into cost structure and future cost outlook for SAF in Europe you can read published paper "Future costs of power-to-liquid sustainable aviation fuels produced from hybrid solar PV-wind plants in Europe" by Kyle Seymour, Maximilian Held, Boris Stolz, Gil Georges and Konstantinos Boulouchos.

 

Benefits of SAF


1. Lower Carbon Footprint

SAF can reduce lifecycle carbon emissions by up to 80% compared to traditional jet fuel. This is achieved by using sustainable feedstocks that absorb CO2 during their growth cycle or repurpose waste materials.

2. Reduction of Aviation’s Environmental Impact

Beyond CO2 emissions, SAF helps lower other pollutants like sulfur oxides (SOx) and particulate matter, leading to improved air quality around airports and flight paths.

3. Energy Security & Circular Economy

SAF promotes energy independence by reducing reliance on fossil fuels and utilizing waste materials. This contributes to a more circular economy by turning waste into a valuable resource.

4. Industry & Regulatory Support

Governments and aviation authorities worldwide are pushing SAF adoption through incentives, mandates, and research funding. Organizations like IATA (International Air Transport Association) and ICAO (International Civil Aviation Organization) recognize SAF as a key pillar in aviation’s decarbonization strategy.

 

Challenges and Future Outlook


Despite its benefits, SAF faces some hurdles:


  • High Production Costs: Currently, SAF is more expensive than traditional jet fuel due to limited production capacity and feedstock availability.

  • Scaling Up Production: Widespread SAF adoption requires significant investment in infrastructure and supply chains.

  • Feedstock Limitations: Sustainable sourcing must be carefully managed to avoid competition with food crops or deforestation.


However, technological advancements and increased investment are expected to drive SAF production costs down, making it more accessible to airlines and passengers. Governments, researchers, and fuel producers are working together to accelerate its adoption, ensuring a greener future for air travel.

 

SAF represents a transformative step towards sustainable aviation, offering a viable path to reducing the carbon footprint of flights without requiring drastic changes in infrastructure. While challenges exist, ongoing research, policy support, and scaling efforts are paving the way for SAF to become the fuel of the future.

For those passionate about sustainability, SAF is an exciting development worth watching as the aviation industry takes flight toward a cleaner, more responsible future.

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